Fatigue Analysis in Creo Ansys Simulation
About Fatigue Analyses
A fatigue analysis in Creo Ansys Simulation allows you to evaluate fatigue life, fatigue damage, and safety factor using stress or strain results from an existing structural solution. Fatigue is a post-processing calculation performed on solved structural results.
A fatigue behavior defines how fatigue calculations are performed. It includes the fatigue method, loading definition, stress or strain component, and life-related parameters. Each fatigue result references a single fatigue behavior.
Prerequisites to Running a Fatigue Study
• You must first define a static or transient structural analysis before defining fatigue behavior or results.
• The model must contain only solid geometry for fatigue evaluation. Beams, shells, and shell pair idealizations are not supported. References must be bodies or components.
• An advanced Creo Ansys Simulation license is required to define fatigue behaviors, fatigue results and to run a fatigue analysis.
Defining Fatigue Material Properties
Before calculating fatigue results you must define fatigue material properties for any material that is assigned to the model. Modify an existing material or create a new material. Define the following properties in the Fatigue area of the Material Definition dialog box:
• Stress Life Curve—The Stress Life (S-N) curve defines the relationship between alternating stress amplitude and the number of cycles to failure under elastic (high‑cycle) fatigue conditions. It helps predict the fatigue life of materials under cyclic loading conditions. Define the stress life curve as a table function of stress amplitude versus cycles to failure. Stress amplitude values must be positive. Stress amplitude and number of cycles must both use the same scale —either linear or logarithmic. (Linear for stress amplitude and logarithmic for number of cycles, and vice versa is not supported).
• Strength Coefficient—The strength coefficient is the fatigue strength intercept in the strain‑life (ε–N) equation. It represents the stress amplitude at one reversal (2N = 1) extrapolated from the elastic portion of the fatigue curve. A material with a higher value of strength coefficient resists fatigue damage better in the elastic regime.
• Strength Exponent—The strength exponent defines the slope of the elastic portion of the strain‑life curve on a log‑log scale. A more negative value of strength represent a steeper slope which indicates a faster reduction in fatigue life with stress.
• Ductility Coefficient—The ductility coefficient represents the fatigue ductility intercept, corresponding to the plastic strain amplitude at one reversal. It is used in strain‑life fatigue analyses and represents the plastic strain contribution to fatigue life. A higher value of ductility coefficient means a material can tolerate more plastic deformation before failure.
• Ductility Exponent—The ductility exponent defines the slope of the plastic portion of the strain‑life curve. It is used only for strain‑life fatigue and controls how quickly fatigue life decreases with increasing plastic strain. The value of ductility exponent is typically negative. More negative value of ductility exponent implies that the material loses fatigue life rapidly under plastic deformation.
• Cyclic Strength Coefficient—The cyclic strength coefficient defines the stress required to cause a unit plastic strain under stabilized cyclic loading. It is used for cyclic stress–strain behavior and is required to convert elastic stresses into cyclic plastic strains. It is important for strain‑life fatigue and mean stress corrections. A higher value of cyclic strength coefficient implies a higher resistance to cyclic plastic deformation.
• Cyclic Strain Hardening Exponent—The cyclic strain hardening exponent defines the nonlinearity of the cyclic stress–strain curve. When used with the cyclic strength coefficient it governs how stress increases with plastic strain under cyclic loading. It influences strain amplitude and is used in fatigue life calculations. A higher value of cyclic strain hardening exponent implies a stronger cyclic strain hardening while a lower value indicates that the material softens more easily under cyclic loading.
Running a Fatigue Analysis
Step 1: Run a Structural Analysis
1. Create a structural study and apply loads, constraints, and materials.
2. Run the simulation study and verify that stress or strain results are available.
Step 2: Define a Fatigue Behavior
1. Click the arrow next to
Define Results and then select
Fatigue Behavior.
2. In the Fatigue Behavior dialog box, select one of the following analysis types:
◦ Stress life—Stress life is typically used for high-cycle fatigue and calculates fatigue using stress results and stress-life curves.
◦ Strain life—Strain life is typically used for low-cycle fatigue and uses strain-based equations. For this method, you have to define the infinite life limit and other strain life parameters.
3. Select the component of stress or strain to be used for fatigue calculations from the Component list.
4. Select one of the following types of loading options:
◦ Fully reversed—This is a constant amplitude loading with a zero mean value. The maximum stresses (or strains) alternate symmetrically between equal tension and compression.
◦ Zero—In this type of constant amplitude loading, stresses vary between zero and a positive value. It has a non-zero mean stress value.
◦ Ratio—In this type of constant amplitude loading, the stresses vary between two values defined by the loading ratio.
In the case of Zero or Ratio loading type specify the following settings:
For strain life type of behavior choose from None, Morrow or SWT.
◦ Loading ratio—Specify the loading ratio. A loading ratio of 3 means stresses or strains vary between the actual amplitude and 3 times the amplitude with a mean of twice the amplitude.
5. Specify the scale factor which is a multiplication factor of the mean and alternating values.
6. Specify the value of the following additional settings:
◦ Infinite life—This is the maximum life of the strain life analysis type.
◦ Design life—Specify the life that the model is being designed for.
◦ Life units—Select the units of life. This can have values of blocks, days, minutes, seconds etc.
7. Click OK to create the fatigue behavior.
Step 3: Define Fatigue Results
2. From the Results type list select Others to open the Other Result Types dialog box. Expand the Fatigue group and select the required fatigue result.
3. Select solid bodies or components as references.
4. Select an existing fatigue behavior or create a new one.
5. If the study is transient, select the simulation step.
6. Click OK to calculate and display the fatigue result.
Step 4: Review and Update Results
Fatigue results are displayed as contour plots. If a fatigue behavior is modified, all associated results are marked as outdated in the Model Tree and must be reevaluated when updated.
Supported Fatigue Results
Fatigue results are available only as user-defined contour plots. Vector plots and probes are not supported for fatigue results.
The following fatigues results can be defined for a fatigue behavior:
• Biaxial Indication
• Equivalent Alternating Stress. Use stress-life fatigue behaviors for Equivalent Alternating Stress results.
• Fatigue Damage
• Fatigue Life
• Safety Factor
For details on interpreting these results see the topic
Interpreting Results in Fatigue Analyses